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The Team
PRDC's Embedded System's core competence is in the area of industrial engineering services, design and development of automation hardware and software. PRDC is also engaged in the design and development of real time embedded systems and software solutions. PRDC has also got expertise in the field of industrial engineering for designing of Poka-Yoke workstations,pressure maintenance controller for industrial screwdrivers, interfacing unit for telesis machine, frequency relay unit for governor system, microprocessor based over current relay, earth faultrelay & motor protection relay and design based on 5S and CIP principles.
Quality
The Embedded System is an ISO-9001 group & devising suitable methodology for TQM & control.
People
The Embedded System has a strong and self-motivated team comprising of qualified & dedicated professionals. The team members are experts in their respective domains
Services
Industrial services in the design of MTM workstations, design & development of Poka-Yoke (Fool Proofing) workstations, interfacing to the marking machines. design & development of CNC machines assembly lines, SPC, 5S principles supply chain management, inventory control, application of SIP etc,.
Clientele
Embedded System is proud to have worked with many industrial clients like Hero Honda, Honda Motors, Forbes Gokak, MICO, Ashok Layland, TATA BP Solar, Maruthi, New Holland Tractors and Royal Enfield, Mahindra & Mahindra, Honda, Suzuki, Bosett, TATA Motors, Alind Prok Devices for various industrial engineering activities and product development.
Work Examples
| Real Time ID-Plate Marking Automation Software MarkSoft 3100/400 MarkSoft 3100/400 aids in the automation of vehicle manufacturing industry. This is a customized software for Maruti Udyog Limited, Gurgaon, Haryana. Maruti Udyog Limited was in a requirement of automating all their seven ID-Plate marking stations. There are about 200 different models, corresponding attributes and unique engine and chassis number to be handled by the system. All the seven systems are connected to DEC Alpha server through LAN. MarkSoft 3100/400 operates in four modes viz. Manual, Scan, Track and Store mode. |
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| Real Time Automatic Number Punching Software MarkSoft 3100/400 (HH) MarkSoft 3100/400 aids in the automation of vehicle manufacturing industry. This is a customized software for Hero Honda Motors Limited, Gurgaon plant, Haryana. Hero Honda Motors Limited wanted to automate its floor shop involving automatic number punching and tracking on crank case and frame of various models of vehicles manufactured |
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| Real Time Automatic Number Punching Software MarkSoft 5100/400 (AL) MarkSoft 5100/400 aids in the automation of vehicle manufacturing industry. This is a customized software for Ashok Leyland, Chennai, India. Ashok Leyland Limited was in a requirement of automating all their chassis marking stations. There are about 97 different models, corresponding attributes and unique engine and chassis number to be handled by the system. MarkSoft 5100/400 operates in two modes viz. chassis only mode and chassis & engine mode. |
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| Numeric Over Current and Earth Fault Relay PNA TYPE of Prok Devices make is a numeric non-directional, combined over-current and earth fault relay or independent over current and earth fault relay. This is intended for protection application in medium voltage networks. These networks may have isolated resistance impedance earthed or solidly earthed neutral points. Definite time over current relays is both suited for isolated systems and for use as back-up to differential relays and distance relays. Inverse Time Relays [Over Current Relays with different time-current characteristics] are a advantageous for inter connected systems and solidly grounded system. Another tool for reducing the tripping time for faults near the source is to use the added instantaneous feature in the numeric relay. |
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| Numeric Over Current, Over Voltage and Earth Fault Relay Numerical Over Current and Over Voltage relay is a 8051-microcontroller-based product. It is the first of its kind with wide range of settings and precession timing. Product is developed indigenously right from preliminary design to prototype. Development of real-time embedded Application is done in C language. |
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PACKING GUI - Automation Software for Element and DV Line Packing Packing GUI does the automation of the packaging process, which assists the operator to rectify mistakes like wrong element in the wrong capsule, bottling the capsule without the element, wrong element in the batch of elements etc. Sensors and barcode readers are mechanically arranged to check for the above mentioned defects. Packing GUI does the automation process by controlling (printer & printer/applicator) & mechanical conveyor working on PLC logic. The |
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ANDON Displays System for Assembly Packaging Line Line planner sets the production of a component per hour and per shift data in the database available in the Remote PC. Planner also configures the shift production target of the component and the type of component being produced in the shift. The operator can also schedule the same for any number of days using the schedule software provided with the display board. Once the data is configured in the PC the same i.e. production information and type of component being produced is transmitted to the display board. Also the next rollout components are also displayed based on the planner input. |
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| New Holland Tractors Marking Software Operator logs in through an authorized password verification screen. In the Auto Mode the barcode data is scanned and then uploaded to the ERP server to acquire the VIN plate and its corresponding information. Based on the model number, the horsepower and other related information are acquired from the database and the same is sent to the controller for marking. Once the marking is completed successfully the same data is transferred to the database for MIS purposes. |
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